Batteries for Ni-cd Tools

Nickel-cadmium cells have a relatively nominal cell capability of 1.2 V. This really is lower than the 1.5 V of alkaline and zinc-carbon primary cells, and thus they aren't suitable as a substitute in all programs. However, the 1.5V of a particular primary alkaline cell refers to its initial, and not average, voltage. Far apart from alkaline and zinc-carbon primary cells, a NiCd cell's terminal voltage simply adjusts a little bit as it discharges. Simply because a lot of gadgets are built to work together with primary cells which may discharge to only 0.90 to 1.0 V for every cell, the relatively constant 1.2 V of a NiCd is sufficient to allow operation. Quite a few would take into account the near-constant voltage a disadvantage mainly because it will make it challenging to discover when the battery pack charge is low.

Recent developments

Nowadays, all user NiCd battery packs makes use of the "swiss roll" or perhaps a "jelly-roll" structure. This particular design incorporates quite a few layers of positive and negative content rolled into a cylindrical appearance. This specific design and style minimizes internal level of resistance as there is a increased amount of electrode in contact with the active material in each and every cell.

Battery characteristics

Advantages

When compared to other varieties of rechargeable battery power, the NiCd battery includes a number of unique strengths.

The batteries are definitely more difficult to wear and tear as compared to other power packs, tolerating deep discharge for long time periods. The reality is that, NiCd battery packs within long-term storage are generally stored absolutely discharged. This is in contrast, for example, to lithium ion batteries, which often can be less dependable and will be indefinitely damaged when discharged lower than a baseline voltage. NiCd power packs typically stay longer, with regards to number of charge/discharge routines, as compared to some other chargeable battery packs such as lead/acid power packs.

NiCd battery packs typically last longer, with regards to number of charge/discharge cycles, than some other chargeable battery packs like lead/acid battery packs. Compared to lead-acid power packs, NiCd power packs have a much higher energy density. A NiCd battery power is actually smaller sized and also lighter in weight than a comparable lead-acid battery. In instances where weight and size are important criteria (one example is, aircraft), NiCd batteries usually are preferred over the cheaper lead-acid power packs.

In consumer programs, NiCd batteries remain competitive precisely with alkaline batteries. A NiCd cell has a lower capacity compared to an equivalent alkaline cell, and also will cost you much more. Nevertheless, since the alkaline battery's chemical reaction is not reversible, a multiple-use NiCd battery includes a tremendously lengthier total lifespan. There have been attempts to create standard rechargeable alkaline batteries, or possibly specialized battery chargers designed for charging single-use alkaline batteries, but none of them that has observed wide usage.

The terminal voltage of the NiCd battery pack is reduced more slowly as it is discharged, compared with carbon-zinc power packs. Since an alkaline battery's voltage reduces considerably as the charge declines, almost all consumer applications are well equipped to deal with the slightly reduced NiCd voltage with no noticeable loss in efficiency. The ability of a nickel cadmium battery pack is not significantly affected by high discharge voltages. Even with discharge levels as high as 50C, a nickel cadmium can provide very nearly its rated total capacity. By comparison, any lead acid battery will only provide you with around fifty percent of its rated capacity once discharged at a relatively modest 1.5C.

The main trade-off having NiCd batteries could be the higher cost as well as the usage of cadmium. This particular heavy metal is undoubtedly an environmental risk, and is highly dangerous to all or any higher forms of existence. NiCd battery packs also are more costly than lead-acid power packs simply because nickel and cadmium are more costly materials.

One of the NiCd's biggest negative aspects would be that the battery presents an extremely marked unfavorable temps coefficient. This means that as the cell temps rises, the internal resistance drops. This may pose extensive charging issues, specifically with all the relatively basic charging techniques useful for lead-acid type battery packs. Although lead-acid power packs are usually charged simply by connecting any dynamo directly to them, having a simple electromagnetic cut-out system for when the dynamo is stationary or maybe an over-current occurs, the NiCd under a identical charging system would display thermal runaway, wherein the charging current would continue to increase up until the over-current cut-out operated or the battery destroyed alone. This is the principal factor that inhibits its usage as engine-starting batteries. These days along with alternator-based charging systems with solid-state regulators, the construction of the ideal charging system would be relatively simple, but the auto producers are reluctant to abandon tried-and-tested technologies.

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January 31 2012 | Power Tools | No Comments »

Li-on Battery Quality

A different variety of functional, high-energy lithium battery packs is changing the shape of next-generation products. Convenient gadgets, starting from notebook computers to handheld medical devices to tools, are benefiting from continuous developments in energy density, together with from the rise of thin-format laminate cells. For design engineers, the final thought is that compact items with longer charge times are generally more possible than before.

Without a doubt, designers of consumer items are carrying out exactly that. Apple Inc. comes with notably previously used laminate-style lithium polymer battery packs into great advantage in the IPod together with iPod, along with the paper-thin Mac Book Air.

General Motors and also Nissan are really utilizing the same laminate-style systems on the Volt and Leaf, while Tesla Motors is applying 6,800 cylindrical lithium-ion batteries in its highly marketed Roadster. At the same time, lithium is definitely getting a significant niche within the medical industry, at which cart-based equipment are which gives way to hand held displays.

Some of the keys to the current rise of lithium-ion cells can be the consistent increase in capacity. Lately, 2.2Amp-hour cobalt-based lithium battery packs were all the rage, however in the past 5yrs, they're replaced instead by lithium cells that made use of nickel-manganese, then nickel-aluminum. Within this march of advancement, battery power functions went up by to 2.6A-hr. and next 2.9A-hr.

In June, Panasonic rolled out the NCR18650A, a good lithium-ion cell that again stretches battery power capabilities, this time to 3.1A-hr. Eventually this present year, some battery pack makers propose to shift to 3.4A-hr. And 4.0A-hr. battery packs in the well known 18650 form factor (cylindrical battery packs a bit bigger than an AA) could be released as soon as 2013, they say.

Cylindrical cells push the envelope Engineers say the higher-energy breed of batteries is opening innovative applications in countless companies, but specifically in healthcare. There, clients are incorporating these items within portable ultrasound, portable o2 concentrators, and also portable work stations for the purpose of keeping track of clients. At the same time, a classical number of customers still is making use of lithium-ion as an alternative for nickel-metal hydride battery packs in notebook pc's, cell phones, digicams, and even power tools.

Laminate batteries make a comeback Even within the lithium-ion grouping, however, a sub-category is increasing momentum. Lithium polymer, another branch of lithium-ion which utilizes a flat laminate composition, is definitely reaching a growing array of programs. "There's definitely a trend toward lithium polymer in portable devices because there's a race to make them all thinner," TI's Barsukov says. "All of the newest, coolest gadgets out there, starting with Apple and Android devices, are using polymer because of the thin cells and the high energy density."

Definitely, Apple's Mac Book air measures 0.67 "in thickness, thanks to some extent to the utilization of lithium polymer batteries. Lithium polymer presents some other advantages. One of them:

Overall flexibility, that permits technical engineers to easily modify any design to adjust to an approved space Aspect ratio, which makes it better to create a large, flat cell Higher C-rate, that makes it possible to provide more current in a shorter time Lithium polymer provides many possibilities mainly because it uses a laminate structure that has an electrolyte which can range between liquid to gel to solid. Not like conventional lithium-ion cells, that happen to be included in a metal can, lithium polymer cells reside in a minimized foil bag, just like any potato chip bag. The multi-layered bag prevents fluids from moving into the battery and also avoids electrolytes from leaking out, however it offers an additional benefit: It's far lighter and also slimmer compared to cylindrical metal covering of an 18650. That, in turn, makes it possible to create a battery pack that is definitely comparable in form to a loose-leaf notebook.

Furthermore, lithium polymer cells offer better rates of discharge. The C-rate -- a parameter that describes the time it requires to fully discharge a battery -- is a lot higher in polymer batteries when compared to cylindrical or even prismatic lithium-ion battery power. While traditional lithium-ion batteries top out at C-rates of roughly 2, lithium polymer batteries can offer C-rates approaching 15 or more. The cabability to discharge current at quicker rates results in greater power for the applications.

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January 14 2012 | Power Tools | No Comments »

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